Engineered Systems (Glass Assemblies)

Over Head Assembly on Glasslined Vessel

Borosilicate Glass overhead assembly can be easily fitted to Glass-Lined, SS or other metal / coated reaction vessels.
The reaction system is specifically useful for production of highly refined and highly pure products such as fine chemicals, pesticides, vitamins and pharmaceuticals.
The system is highly corrosion resistant.Because of modular construction, changes can be made in the overhead structure depending upon process requirements.
Borosilicate Glass permits visual observation.

Distillation

The Distillation Equipment consists of:

Column with packing and internals
Primary condensor
Secondary condensor
Distillate cooler
Phase separator (optional)
Receivers
Metric grid construction offers option of reorganizing.
Highly corrosion resistant.
Visual observation possible.

Evaporation

Evaporation of large quantities of liquids is possible without damaging active ingredient.
Fabricated from borosilicate glass and so highly corrosion resistant and offers visual observation.
Proper design shall give energy efficient system.

Type of Systems:

Simple evaporator with reboiler
Falling-Film evaporator
Wiped-Film evaporator

Extraction

For difficult separation problems such as liquids having virtually same boiling points, forming azeotropic mixtures or perhaps temperature sensitive, extraction offers economical solution.

The Following Type of Equipments is Available:

Mixer-settler
Spray towers
Unpulsed sieve plate columns
Pulsed sieve plate and packed columns
Stirred columns

Absorption

The objectives of absorption are:

To separate gas mixtures as required by the process
To purify a component of a gas mixture
To recover valuable components from waste gases
To remove harmful gases from waste gases
Borosilicate Glass offers best material of construction as it is corrosion resistant.
Visual monitoring possible.
Because of modular construction, changes in system possible.

Crystallization

Depending on the specifications for the end products such as:

Particle size
Particle size distribution
Product purity
A wide range of crystallizer types is available for coping with manifold crystallization problems. The criteria for selecting the crystallization process are the physical properties of the solutionsand products and also economic considerations.

Glass Venturi Scrubber

Easy Operation q No moving parts
Intimate mixing
Compact Installed on Tank
Creates vacuum

Specifications

DESCRIPTION	JE-OA-63	JE-OA-160	JE-OA-250	JE-OA-500	JE-OA-1000	JE-OA-2500	JE-OA-5000	REMARKS / DETAILED DESCRIPTION
Glass Feed Vessel	10L	20L	50L	50L	100L	100L X 2 Nos.	100L X 2 Nos.	Option available for twin feed vessels, cylindrical / spherical vessels as per client’s requirement. Vessels will be graduated and calibrated.
Glass Receiver Vessel	10L	20L	50L	50L	100L	100L X 2 Nos.	100L X 2 Nos.	Option available for twin feed vessels, cylindrical / spherical vessels as per client’s requirement. Vessels will be graduated and calibrated.
Glass Vapour Line	DN100	DN100	DN150	DN250	DN250	DN300	DN300	Vapor column can be with / without packing as per client’s requirement.
Glass Primary Condenser	DN150-C; 1 sq.m	DN150-C; 1.5 sq.m	DN225-C; 2.5 sq.m	DN225-S; 6 sq.m	DN225-S; 10 sq.m	DN300-S; 16 sq.m	DN300-S; 25 sq.m	S – Shell & Tube Type C – Coil Type
Glass Secondary Condenser	DN80-C; 0.3 sq.m	DN100-C; 0.5 sq.m	DN100-C; 0.5 sq.m	DN150-C; 1 sq.m	DN150-C; 1.5 sq.m	DN150-S; 3 sq.m	DN150-S; 4 sq.m	S – Shell & Tube Type C – Coil Type
Glass Internal Process Pipelines	DN25	DN25	DN40 / DN25	DN40 / DN25	DN40 / DN25	DN40 / DN25	DN40 / DN25	Condensate outlet & reflux line
Hardware – Plastic flanges, Inserts , SS Nuts, bolts, washers and springs	SET	SET	SET	SET	SET	SET	SET	Plastic flanges used as per DIN standard. Option available for SS-304 / SS-316 flanges too.
Structure – Main Frame	Suitable size structure to be selected. MOC options of stainless steel and mild steel with epoxy coating available.
Rupture Disc	DN40 / DN50	DN40 / DN50	DN40 / DN50	DN40 / DN50	DN40 / DN50	DN40 / DN50	DN40 / DN50	Suitable to withstand vacuum and burst pressure rating of 0.6 bar @ 100 DegC.
Temperature Sensors (Optional)	3 temp points considered with indication on the panel – vapor, product and vent.							Sensor of reputed make (FLP enclosure) Duplex 3 wire Class A PT100 sensors to be used.
Documentation (Optional)	SET	SET	SET	SET	SET	SET	SET	Complete set of documentation and certifications will be provided.

These are general specifications, it may deviate as per client’s requirement or at detailing stage.